Our Services
Machining
Our machining services form the bedrock of our operations. Leveraging state-of-the-art Vertical Milling Machines, DRO Milling Machines (like the ESTEAM / 4M), Phillips VMC (such as the PMV 855), and Surface Grinding Machines (like the Jones & Shipman), we specialize in the precise removal of material to create components with exact dimensions and superior surface finishes. From intricate prototypes to high-volume production parts, we ensure every component meets the strictest geometric and material specifications. Our capabilities include milling, drilling, boring, tapping, and precision grinding on a wide range of materials.
Design and Manufacturing
At Tatva Tec, we offer end-to-end design and manufacturing solutions, transforming your concepts into tangible, high-quality products. Our experienced team utilizes advanced CAD/CAM software to develop optimal designs, ensuring manufacturability, cost-effectiveness, and optimal performance. We work closely with clients from initial concept development and prototyping through to final production, providing a seamless and integrated approach to bring your ideas to life with precision and efficiency.
Press Components
We specialize in the design and manufacturing of high-quality press components for various applications. Utilizing advanced press tooling and precision stamping techniques, we produce a wide array of metal components with consistent accuracy and excellent repeatability. Whether it's intricate small parts or larger, more complex shapes, our expertise ensures robust and reliable press components that meet the exact specifications of your assemblies.
Die Mould Applications
Our expertise in die mould applications is crucial for industries requiring precision shaping of materials. We design and manufacture robust and accurate dies and moulds for various processes, including injection moulding, die casting, and stamping. Leveraging our advanced machining capabilities, we create complex cavities, cores, and intricate features with exceptional surface finish, ensuring the production of high-quality, defect-free parts for our clients.
Gauge Design and Manufacturing
Accuracy in measurement is paramount in quality control, and Tatva Tec excels in gauge design and manufacturing. We create custom inspection gauges, including go/no-go gauges, plug gauges, ring gauges, and special purpose gauges, tailored to your specific product dimensions and tolerances. Our meticulous design and precision manufacturing processes ensure that these gauges provide reliable and repeatable measurements, empowering your quality assurance processes.
Jigs and Fixture Design and Manufacturing
To enhance manufacturing efficiency, precision, and consistency, Tatva Tec provides expert jigs and fixture design and manufacturing services. Jigs guide cutting tools for accurate machining operations, while fixtures securely hold workpieces in place during assembly, welding, or machining. We design and build custom jigs and fixtures that optimize your production workflow, reduce setup times, minimize errors, and ensure repeatable quality across your manufacturing processes.
Welding Fixtures
Our welding fixture design and manufacturing services provide robust and precise solutions for your welding operations. These fixtures are engineered to securely hold components in their correct alignment during welding, preventing distortion and ensuring consistent weld quality. Whether for manual or robotic welding applications, our custom-designed fixtures enhance safety, improve efficiency, and guarantee the dimensional accuracy of your welded assemblies.
Hydraulic Fixtures
Tatva Tec designs and manufactures specialized hydraulic fixtures for efficient and secure workholding. These fixtures utilize hydraulic power for clamping and locating workpieces with high force and precision, making them ideal for high-volume production and complex machining operations. The automated clamping action improves cycle times, reduces operator fatigue, and ensures consistent clamping force for repeatable results.
Hydraulic and Pneumatic Fixture
Combining the strengths of hydraulic and pneumatic systems, we offer integrated hydraulic and pneumatic fixture solutions. These fixtures leverage the high clamping force of hydraulics with the rapid actuation and versatility of pneumatics, providing optimal workholding for a wide range of manufacturing processes. Our designs maximize efficiency, precision, and safety, adapting to various component geometries and production requirements.
Fabrication Related Works
Beyond our core machining and tooling services, Tatva Tec undertakes a variety of fabrication-related works. This includes precision sheet metal fabrication, structural fabrication, and custom metalwork. Our skilled team and comprehensive equipment allow us to handle projects from simple components to complex assemblies, providing a complete solution for your manufacturing and industrial needs.
SPM Support
We offer specialized support for Special Purpose Machines (SPM). This includes design modifications, component manufacturing, maintenance, and optimization services for your unique automated machinery. Our expertise ensures that your SPMs operate at peak performance, providing reliable and efficient solutions tailored to specific manufacturing tasks and processes.
Maximum Inspection Capabilities
Quality is at the forefront of everything we do at Tatva Tec. Our "maximum inspection capabilities" refer to our rigorous quality assurance processes and advanced inspection equipment. This includes precision measuring instruments, visual inspection, and potentially specialized equipment like CMM (Coordinate Measuring Machines) or profile projectors, depending on client requirements. Every product undergoes thorough inspection to ensure it meets all specified dimensions, tolerances, and quality standards before delivery, guaranteeing superior output.